Lead E&I for Basic Engineering Package

Purpose of the Position (Job Summary):

•  Responsible for all electrical and instrumentation engineering deliverables of the projects in design phase
•  Design co-ordination, specification preparation, interface management with process and mechanical teams, ensuring compliance with project standards and statutory regulations

Key Individual Accountabilities:

Strategy:

 Conduct kick-off meetings with process & mechanical teams to define E&I boundaries

 Identify battery limits interfaces for electrical power intake, control system integration and third-party packages

 Freeze project Design philosophy documents early -power distribution, control & instrumentation philosophy, earthing, safety system etc

Financial:

•  To study and prepare the budget of the Process Improvement Schemes of the plant and timely implementation of various CAPEX schemes through co-ordination with engineering/Project department.
•  Ensure achievement of cost saving initiatives to achieve targeted savings in time frame
•  Identify potential cost saving areas & improvement areas.
•  Formulate improvement proposals and ensure its implementation.

Customer/External Orientation:

•  Ensure that all communications from the department to customers is prompt and courteous. Work with external clients in a professional manner to deliver agreed level of service with context set by Senior Management.

People Orientation:

•  Facilitate initiatives for training need identification and building requisite skills & competencies through systematic training & skill up-gradation initiatives for the team.
•  Recognize & reward excellent performers & affirm key contributions of employees toward the achievement of goals & objectives of the team.
•  Inspire & motivate employees through demonstrated commitment to DCM Vision and Core Values and active participation in various team engagement activities.

Core operational accountabilities:

Process Improvement:

•  Shall be responsible to study the debottlenecking schemes and enhance the production capacity, improve quality, improve energy efficiency and eliminate the technical problems to enhance the safe operations.
•  Conceiving various improvement schemes, process feasibility study, conceptualization of detailed studies, developing techno commercial proposal and implementation.
•  Developing design specifications and sizing for equipments and process control strategies
•  Development of process documents, Design basis, Process Flow Diagrams, P & IDs and plant layouts, Heat and mass balance for improvement schemes and debottlenecking of existing plants.
•  Support energy efficiency improvement initiatives.
•  Develop, support and promote standardized systems and processes.
•  Identify areas of breakdowns at the Caustic Plant and rectify the issues by implementing trouble shooting tools, SPC tools etc.
•  HAZOP study and safety audit of the system
•  Interacting with technology/equipment suppliers for achieving performance parameters.
•  To ensure that the installed scheme is stabilized with zero defect within the specified time fulfilling all designed performance parameters. Ensure periodic reviews are undertaken for all critical Technical services inputs.
•  Assist in Coordination of regular meetings to address ongoing Technical services methodologies, software tools and strategies
•  Proactive approach to facilitate communication with various functional stakeholders
•  Support product and technical development strategies
•  Manage all information technology aspects & software, including communication infrastructure.
•  Ensure compliance with company policies and procedures and relevant regulations.

Energy Conservation:

•  Ensure optimum Energy Consumption
•  To identify priority areas for improvement and implement schemes for energy savings.
•  Critical review of daily power consumption figures.
•  Benchmarking exercise.
•  Energy mapping & Energy Audit
•  Gap analysis, identification and implementation of various scheme.

Risk Management:

•  Identify risks from a technical, financial and EHS perspective in technical services to ensure their potential impact on the business is identified, documented and communicated.
•  Assist in technical risk mitigation.
•  Ensure that appropriate risk mitigation strategies are in place to address all identified risks.
•  Ensure the integrity of Technical services data and records.

Quality, Safety and Environment Observation:

•  Demonstrates a high concern for the health and safety of self and others. Act and lead personnel to a professional standard with respect to safety and environmental issues
•  Direct and monitor to ensure safety and adherence of statutory compliance related to Safety, Health and Environment to provide safe working environment
•  Ensure the compliance to the gaps identified during the Safety Audits.
•  To ensure accident free operations and ensure compliance of all safety requirements as stipulated by the Factories Act & Environment related statutory requirements.
•  Identify best safety practices and train the people to adopt the practices.
•  Percolate safety awareness in the department by interaction.
•  Ensure compliance to all Pollution Control norms.
•  Regular monitoring of cost drivers and discussion among the team for improvement.

Synergy:

•  Interact with other Chlor-Alkali units for benchmarking operational and maintenance parameters, adopting best practices, problem solving, share learning & Optimum utilization of resources.

System Management

•  To ensure implementation of Integrated Management System, British Safety Council, Responsible Care procedures and systems like TQM, TPM, KAIZEN, SIX Sigma for the function.
•  Review audit reports and plan for improvement

Technical Skills:

•  Technical knowledge combined with entrepreneurial drive.
•  Deliver best practice and cost-effective outcomes.
•  Knowledge of the latest technologies currently implemented Industry in the field of electrical and instrumentation area.
•  Should have knowledge of Environment, Health & Safety requirements.
•  Ability to present the findings in a clear and concise manner to top management
•  Good command on tools like 5S, TPM, TQM, Six Sigma etc.
•  Good analytical skills, analyzing processes and applications, to bring in changes resulting in cost savings, energy
• savings and enhanced operational efficiency.
•  Should have exposure of SAP.